Product Overview
The HZS series concrete mixing plant is a complete set of automated concrete production equipment that integrates automatic batching, precise weighing, forced mixing, continuous discharge, and intelligent control. It is a dedicated core equipment for engineering infrastructure and commercial concrete production. The entire machine adopts a standardized modular assembly structure, mainly consisting of five core modules: JS double horizontal shaft forced mixing main unit, PLD precise batching system, material conveying system, powder storage system, and fully automatic electronic control system. The structural layout is scientific, disassembly and transportation are convenient, and production stability is strong.
This series of mixing stations includes various types such as engineering-specific mixing stations, commercial concrete mixing stations, foundation-free mixing stations, and environmentally friendly enclosed mixing stations, which can be flexibly selected according to construction needs. The equipment operates fully automatically and can produce plastic, dry hard, and lightweight aggregate concrete with different grades and proportions. It is widely suitable for various large-scale infrastructure, municipal engineering, commercial concrete production, prefabricated component processing, and other scenarios, making it the preferred complete equipment for large-scale and standardized concrete production.
Advantages
1. Adopting the mandatory mixing process ensures that the discharged material meets the national standard in terms of quality
Equipped with the industry-leading JS series double horizontal shaft forced mixing mainframe, relying on multiple mixing principles such as strong shearing, extrusion, and convection, the material is mixed without dead zones, achieving high mixing uniformity, no grey material, and no segregation and stratification. The single mixing cycle is fast, the concrete color is stable, and the strength is uniform. The finished product quality fully meets the national standard for engineering construction, meeting the material requirements for high-rise infrastructure, road and bridge engineering, and high-standard municipal projects.
2. Fully automatic intelligent control, ensuring efficient and precise production
Equipped with an industrial-grade PLC dual-machine dual-control intelligent control system, it supports automatic and manual dual-mode switching. It can preset multiple concrete mixing ratio programs, and the system automatically completes the entire process of precise weighing, batching, mixing, and discharging of aggregates, cement, water, and additives. With high weighing accuracy and minimal error, it eliminates the problem of manual batching deviations. It supports 24-hour continuous uninterrupted production, significantly improving production capacity and effectively ensuring the construction progress of large-scale projects. At the same time, it can be integrated with an ERP production management system to achieve visualized management of production data.
3. Modular assembly design, convenient for installation and transition
The entire machine adopts a standardized modular structure design, eliminating the need for complex civil engineering foundations. It is easy to assemble and quick to set up, effectively shortening the equipment mobilization and commissioning cycle. Each module is independently arranged, with a compact structure and reasonable land occupation. Coupled with an integrated frame design, it is convenient for disassembly, transportation, and relocation, adapting to different construction site conditions. At the same time, it supports foundation-free customization, allowing for immediate commissioning upon mobilization, greatly reducing site modification and installation costs.
4. It is wear-resistant and durable, with a low failure rate, resulting in low operation and maintenance costs
The core wearing parts are made of high-chromium wear-resistant alloy, ensuring that the mixing blades and liners are impact-resistant and wear-resistant, with a long service life. The core transmission components such as the main shaft and reducer have undergone tempering and strengthening treatment, providing strong bearing capacity, stable operation, and low noise. The complete machine has a perfect protective structure and excellent sealing performance, effectively preventing slurry leakage, oil leakage, and dust infiltration, resulting in a low equipment failure rate. The modular structure facilitates later maintenance, parts replacement, and simple daily maintenance, with low long-term operation and maintenance costs.
5. Environmental noise reduction design, compliant and standard production
The entire machine is equipped with a full set of environmentally friendly dust removal equipment, including roof dust removal, enclosed batching silo, and spray dust suppression device, effectively suppressing the spread of dust during operation. Coupled with enclosed material storage areas and noise reduction protective structures, it reduces equipment operating noise, eliminates dust pollution and noise nuisance, fully complies with modern construction site environmental protection acceptance standards, and is suitable for harsh construction environments such as urban areas and residential neighborhoods, ensuring compliant production without pressure.
6. Complete specifications across all series, suitable for a wide range of scenarios
From small-scale temporary engineering tasks, medium and small-sized prefabrication processing, to large-scale batch production of commercial concrete, and national-level infrastructure projects, we offer a full range of specifications to cover all needs. Our equipment can operate independently or in parallel with multiple stations. We support customized enclosed environmental protection stations, mobile mixing stations, and foundation-free mixing stations, adapting to personalized construction and production requirements. One machine can meet the needs of large-scale concrete production in multiple scenarios.
Parameters
| 整站部分entire site section | 型号model | HZS25 | HZS35 | HZS50 | HZS60 | HZS75 | HZS90 | HZS120 |
| 理论生产率theoretical productivity(m3/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | |
| 标准出料高度Standard discharge height(m) | 1.5-3.8 | 1.6—3.8 | 2.7-3.8 | 3.8 | 2.7-3.8 | 3.8 | 4 | |
| 工作循环时间Work cycle time(s) | 72 | 72 | 72 | 60 | 72 | 60 | 120 | |
| 外形尺寸Overall dimensions(mm)(L*W*H) | 11693x13060x17245 | 12922x13000x17245 | 14950x17840x17245 | 36500x111300x20400 | 15950x18840x17245 | 51093x19100x21600 | 55885x20200x21600 | |
| 总装机容量Total installed capacity(kw) | 50.25 | 75 | 115KW | 105 | 120 | 145 | 210 | |
| 搅拌机部分blender part | 型号model | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | JS2000 |
| 配料机部分Ingredient machine section | 型号model | PLD800 | PLD1200 | PLD1600单称singular term | PLD1600气动分称pneumatic sub-weighing | PLD2400 | PLD2400 | PLD3200 |
| 气动系统pneumatic system | 空压机型号Air compressor model | 1.0-7 | 1.0-7 | 1.0-7 | 1.5-7 | 1.0-7 | 1.8-7 | 1.8-7 |
| 额定排气量rated displacement(m3/min) | 1.67 | 1.67 | 1.67 | 1.67 | 1.85 | 1.67 | 1.67 | |
| 额定排气压力Rated exhaust pressure(MPa) | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | 0.8 | |
| 电机功率Motor power(KW) | 5.5 | 5.5 | 5.5 | 7.5 | 11 | 11 | 15 | |
| 称重系统weighing system | 砂石计量精度范围(kg)精度Accuracy range (kg) of sand and gravel measurement | +_2% | +_2% | +_2% | +_2% | +_2% | +_2% | +_2% |
| 水泥计量精度范围(kg)精度Cement metering accuracy range (kg) accuracy | +_1% +_1% | +_1% +_1% | +_1% +_1% | +_1% | +_1% | +_1% | +_1% | |
| 水计量精度范围(kg)精度Water metering accuracy range (kg) accuracy | +_1% | +_1% | +_1% | +_1% | +_1% | +_1% | +_1% | |
| 添加剂计量精度范围(kg)精度Additive metering accuracy range (kg) accuracy | +_2% | +_2% | +_2% | +_2% | +_2% | +_2% | +_2%0% |
Main categories
- Engineering-type mixing plant: Customized for a single engineering project, it features a streamlined structure, fast commissioning, and flexible site transfer. It is suitable for temporary concrete supply at roads, bridges, and infrastructure construction sites, offering high cost-effectiveness and meeting the short-term intensive construction needs of the project.
- Commercial concrete mixing plant: Equipped with high-end technology, large production capacity, high precision, and good environmental performance, it supports continuous batch production of multiple grades of concrete, making it suitable for long-term large-scale commercial production by professional commercial concrete companies and building material manufacturing enterprises.
- Foundation-free mixing station: No need to pour a concrete foundation, it comes with a load-bearing base that can be used after being laid flat on site. It is quick to install and easy to relocate, suitable for short-term projects, temporary construction sites, and scenarios where space is limited.
- Eco-friendly enclosed mixing plant: fully enclosed material yard, complete machine dust removal and noise reduction, zero dust emissions, strong compliance, suitable for urban areas and construction zones with strict environmental control.
Applicable
- Urban commercial concrete production: Specialized commercial concrete enterprises produce ready-mixed concrete of various grades in bulk to supply various urban construction projects.
- Large-scale civil infrastructure projects: concrete pouring for the main structures of large buildings such as high-rise residential buildings, factories, commercial complexes, and urban old city renovation projects.
- Transportation and bridge engineering: high-strength, high-standard concrete construction scenarios such as expressways, national highways, bridges, tunnels, slope protection, and culverts.
- Municipal water conservancy projects: infrastructure projects such as urban road hardening, pipe network renovation, river channel management, reservoir dams, and farmland water conservancy.
- Production of cement prefabricated components: prefabricated slabs, curbs, permeable bricks, prefabricated components, and batch production operations in cement product factories.
- Infrastructure construction for large mines, airports, and ports: continuous concrete supply for large public facilities, transportation hubs, and supporting projects for mines.
The HZS series concrete mixing plant is a modern, standardized, and intelligent complete concrete production equipment. Relying on mature twin-shaft forced mixing technology, precise intelligent batching system, and modular environmental protection design, it achieves high efficiency, high precision, high quality, low energy consumption, and low pollution in concrete production. The full range of specifications covers both large and small production capacities, catering to both temporary construction projects and commercial batch production needs. The equipment operates stably, has a low failure rate, is convenient for operation and maintenance, and complies with environmental regulations. It is the core main equipment in the fields of infrastructure engineering, commercial concrete production, and prefabrication processing. The manufacturer provides one-stop services including complete machine customization, configuration upgrades, environmental protection renovation, and on-site installation and debugging, fully meeting the large-scale production and construction needs of different customers.