Product Overview
The JW series vertical flat-mouth mixer is a new type of vertical shaft forced mixing equipment, distinct from roller mixers and double horizontal shaft mixers. It adopts a disc flat-mouth vertical structure and a central vertical shaft drive mixing design, featuring a compact structure, minimal footprint, intuitive feeding, and clean unloading. It is a highly adaptable mixing equipment specifically designed for small and medium-sized construction sites, prefabrication plants, and home renovation. It supports dual power options of electric and diesel, and can be customized with manual or pneumatic unloading as required, adapting to various narrow and scattered construction scenarios both indoors and outdoors.
This machine can stably mix various materials such as plastic concrete, dry hard concrete, lightweight aggregate concrete, cement mortar, and dry powder mortar. It boasts advantages such as forced mixing uniformity, stable operation, lower energy consumption, and a low failure rate. The equipment requires no complex installation and can be operated immediately after startup. It can be used standalone or combined with batching equipment to form a small mixing unit. Widely used in civil infrastructure, municipal repair, cement product processing, rural construction, and other scenarios, it is a versatile main equipment for small and medium-sized mixing operations.
Advantages
1. Forced mixing with a vertical shaft ensures high uniformity and prevents segregation
Adopting a vertical central mixing structure, paired with multi-angle curved wear-resistant mixing arms and blades, it utilizes the principles of strong extrusion, flipping, and convection mixing to fully cover the mixing chamber, ensuring no dead zones and no material accumulation. Compared to traditional drum mixers, it provides stronger mixing force and faster mixing speed, effectively solving problems such as mortar stratification, concrete segregation, and uneven proportioning. The discharged material is uniform in color and high in material consistency, fully meeting the material standards for small and medium-sized construction projects.
2. The flat-mouth design of the disc makes feeding and cleaning incredibly convenient
The open-type flat-mouth disc structure provides a clear view of the feeding area and facilitates easy feeding. It can be manually loaded directly or automatically loaded with a small feeding hopper, adapting to various simple feeding methods. The bottom of the tank is smooth and free of dead spaces, ensuring thorough unloading without residue. After operation, it can be cleaned with water, significantly reducing material waste and cleaning time. It is ideal for frequent material changes and multiple small-batch construction scenarios.
3. Thickened and wear-resistant body, sturdy and durable with low failure rate
The mixing tank body is integrally stamped and formed using thickened steel plates. The lining plate and blades are made of high wear-resistant manganese steel, which is resistant to impact and sandstone wear, ensuring that the tank is less prone to deformation and slow wear when mixing hard materials over a long period of time. The core transmission is equipped with a precision turbine reducer, providing stable power output, high torque, low noise, and stable transmission without jamming. The welding process of the entire machine is solid, and the frame is sturdy, ensuring that the machine body does not shake during operation. It can operate continuously for a long time, with a long service life and extremely low failure rate.
4. The compact and flexible body ensures strong adaptability to various scenes
The entire machine is designed to be compact and lightweight, occupying a small area and allowing for flexible placement. It can be easily positioned in corridors, small courtyards, indoor construction sites, and narrow construction sites. The equipment supports multiple versions of power supply options, including 220V household electricity, 380V industrial electricity, and diesel power, completely eliminating site power constraints. It is suitable for construction in the wild without electricity, interior decoration, outdoor repairs, and is easy to transport and handle for site transitions. A single person can easily operate it.
5. Easy operation and maintenance, high cost-effectiveness, and multiple uses in one machine
The equipment features a simple modular design, eliminating complex and precise components, making daily maintenance and accessory replacement convenient and reducing subsequent operation and maintenance costs. It can accommodate various mixing needs such as concrete, mortar, gypsum plaster, lightweight aggregates, and small granular materials. This versatile machine covers multiple fields including construction, home renovation, prefabricated components, and small workshops. With its low investment cost and wide range of applications, its comprehensive cost-effectiveness far surpasses similar equipment.
Parameters
| 型号 model | JW350 | JW500 | JW750 | JW1000 |
| 额定出料容量Rated discharge capacity | 350L | 500L | 750L | 1000L |
| 生产量 production volume | 12-15m³/h | 18-22m³/h | 25-30m³/h | 35-40m³/h |
| 主轴转速spindle speed | 21r/min | 40r/min | 35r/min | 32r/min |
| 适配动力Adaptive power | 220V/380V电动、柴油动力(可选) 220V/380V Electric, diesel power (optional) | |||
| 卸料方式Discharge method | 手动卸料 / 气动卸料(定制)Manual unloading / Pneumatic unloading (customized) | |||
| 核心材质core material | 加厚钢板筒体、高锰钢耐磨叶片、加粗立轴 Thickened steel plate cylinder, high manganese steel wear-resistant blades, and thickened vertical shaft | |||
| 设备特性Device characteristics | 立式强制搅拌、占地小、易清洁、低噪节能、转场灵活、可连续作业Vertical forced mixing, small footprint, easy to clean, low noise and energy saving, flexible transition, and continuous operation | |||
Applicable
- Home decoration and renovation projects: mixing of cement mortar and fine aggregate concrete for indoor wall plastering, floor leveling, bathroom backfilling, renovation of old houses, and small courtyard transformation.
- Rural civil infrastructure: self-built houses, fence construction, floor pouring, small road repair, small ditches, foundation platform construction, and mixing operations.
- Prefabrication of cement products: batch production of mortar and concrete mixing for small prefabricated panels, curbs, permeable bricks, cement components, etc.
- Sporadic municipal repairs: road repairs, pouring around manhole covers, sidewalk renovations, and scattered construction works for community facilities.
- Construction without electricity in the wild: In mountainous areas, wild construction sites, farmland irrigation, and other places without access to mains electricity, diesel power can be used for normal operations.
- Small workshop processing: small mixing processes such as mortar proportioning, lightweight material mixing, and dry powder stirring, with multi-purpose adaptability.
The JW series vertical flat-mouth forced mixer stands as a benchmark-level mixing equipment for small and medium-sized construction, scattered projects, and prefabrication processing. It combines the high-quality forced mixing with the high convenience of a flat-mouth model, balancing mixing quality, construction efficiency, and usage cost. Compared to drum mixers, it mixes more evenly and produces higher-quality material; compared to large forced mixers, it is smaller in size, lower in cost, more flexible in transition, and simpler in operation and maintenance. The entire machine is wear-resistant and durable, easy to operate for beginners, adaptable to multiple scenarios and power sources, and comprehensively covers various small and medium-sized engineering needs such as civilian decoration, rural infrastructure, municipal repair, and small prefabrication. It is a versatile mixing equipment with high cost-effectiveness and practicality, supporting customization of specifications, power selection, and discharge methods to meet customers' personalized construction needs.