Product Overview
The JS series double-horizontal-shaft forced mixer is a mainstream professional-grade mixing equipment in the field of engineering and construction. Different from traditional drum mixers, it adopts the principle of double-horizontal-shaft forced shear mixing and belongs to the industrial-grade forced mixer category. The equipment covers a full series of specifications, including JS500, JS750, JS1000, JS1500, and JS2000. It can be used independently as a standalone machine or assembled with a batching machine to form a small or medium-sized concrete mixing plant. It is widely used in various formal construction scenarios such as civil engineering projects, road and bridge construction, prefabricated component factories, and municipal infrastructure construction.
This machine can stably mix dry and hard concrete, plastic concrete, fluid concrete, lightweight aggregate concrete, and various mortar materials. With its core advantages of high mixing uniformity, stable production capacity, high automation level, and low failure rate, it has become the preferred main equipment for commercial mixing projects, thoroughly solving the industry pain points of traditional mixing equipment such as uneven mixing, insufficient production capacity, and limited material adaptability. The entire machine adopts a modular integrated design, with a sturdy and compact structure, stable operation, and low noise, suitable for long-term continuous high-intensity operations.
Advantages
1. Forced shear mixing ensures excellent homogeneity of the material
Equipped with a dual-horizontal shaft reverse synchronous rotation structure and multi-angle high-chromium wear-resistant mixing blades, it employs powerful shearing, extrusion, tumbling, and convection mixing modes to eliminate mixing dead zones and quickly break up material agglomeration. The equipment features short mixing cycles and uniform discharge, effectively eliminating issues such as grey materials, uncooked materials, and uneven proportions. The discharge variation coefficient exceeds industry standards, fully meeting the high-standard requirements for construction materials used in engineering concrete construction, and is suitable for various high-precision building material mixing operations.
2. High wear-resistant configuration, ensuring long-lasting durability
The core wearing parts, including blades and liners, are all cast using high-chromium wear-resistant alloy material, featuring high hardness, impact resistance, and wear resistance. Compared to ordinary material components, their service life is increased by 30%-40%. The main shaft is made of thickened solid quenched and tempered steel, with strong bearing capacity and resistance to deformation. The sealing system adopts a multi-layer composite sealing structure, effectively preventing dust and mortar infiltration, as well as oil and slurry leakage. This significantly reduces the probability of equipment failure and is suitable for long-term high-intensity continuous operation on construction sites.
3. High and stable production capacity, suitable for batch engineering operations
The full series of models boasts a comprehensive range of discharge capacities, catering to needs from small-scale projects to large-batch mixing. With high operational efficiency and rapid cycle speed, the equipment ensures stable and uninterrupted discharge, delivering a significant increase in productivity compared to traditional drum mixers. It can be precisely matched with the PL series batching machine to form an automated mixing unit, enabling integrated operations of batching, mixing, and discharge, thereby greatly enhancing overall construction efficiency and adapting to large-scale, continuous construction scenarios.
4. High degree of automation, convenient operation and maintenance
Equipped with an intelligent electronic control operating system, it features one-button start/stop, automatic timing, and precise time control. It supports adjustable mixing time and discharge speed, with simple and convenient operation that requires no special personnel on duty. The overall structure of the machine is well-arranged, with a modular design that facilitates disassembly and maintenance. The equipment has no redundant or complex structure, making daily cleaning and accessory replacement simple and quick. The low maintenance costs and high universality of accessories in the later stage effectively reduce equipment downtime and ensure construction progress.
5. Wide adaptability, multi-purpose use, and high cost-effectiveness
The equipment boasts strong compatibility and can be adapted to various building materials such as concrete, cement mortar, dry hard mortar, lightweight aggregate materials, and more, meeting different construction standards. It can operate independently as a standalone machine or be used as a core host in a mixing station. It is suitable for multiple scenarios including municipal engineering, highway bridges, building prefabrication, and water conservancy infrastructure. With comprehensive functionality and stable performance, it offers an extremely high cost-effective solution for engineering applications.
Parameters
| 型号 model | JS500 | JS750 | JS1000 | JS1500 | |
| 出料容量 discharge capacity | 500L | 750L | 1000L | 1500L | |
| 进料容量 feeding capacity | 800L | 1200L | 1600L | 2400L | |
| 生产量 production volume | ≈25m³/h | ≈35m³/h | ≈50m³/h | ≈75m³/h | |
| 骨料粒径(卵石/碎石)Aggregate particle size (pebbles/gravel) | ≤40/50 | ≤80/60 | ≤80/60 | ≤80/60 | |
| 工作循环时间(S)Work cycle time | 72 | 72 | 72 | 72 | |
| 整机重量(kg)Total weight | 4000 | 5500 | 8700 | 11130 | |
| 外形尺寸(长X宽X高)(mm)Overall dimensions (L*W*H) | 运输状态Transportation status | 3050X2530X2680 | 3650X2600X2880 | 4640X2250X2250 | 5058X2250X2440 |
| 搅拌叶片mixing blade | 转速speed | 35r/min | 31r/min | 25.5r/min | 25.5r/min |
| 数量quantity | 2X7 | 2X7 | 2X7 | 2X8 | |
| 搅拌电机mixing motor | 型号model | Y180M-4 | Y200M-4 | Y225S-4 | Y200L-4 |
| 功率power(kw) | 18.5 | 30 | 37 | 30X2 | |
| 卷扬电机hoisting motor | 型号model | YEZ132S-4 | YEZ132M-4-B5 | YEZ160S-4 | YEZ180L-4 |
| 功率power(kw) | 5.5 | 7.5 | 15 | 18.5 | |
| 水泵电机water pump motor | 型号model | BL12-12-1.1 | 65DWB35-5 | KQW65-100 I | KQW65-100 I |
| 功率power(kw) | 1.1 | 1.1 | 3 | 3 | |
Applicable
- Municipal infrastructure projects: concrete mixing operations for urban road reconstruction, road surface hardening, sidewalk construction, municipal ditches, and guardrail foundation pouring.
- Construction engineering: concrete pouring construction for main structures, terraces, beams and columns of high-rise residential buildings, factories, office buildings, rural houses, etc.
- Transportation and bridge engineering: high-standard and high-strength concrete mixing operations for highways, bridges, tunnels, culverts, slope protection, etc.
- Prefabricated component production: batch mixing and production of prefabricated panels, prefabricated beams and columns, cement products, and prefabricated components in processing plants.
- Supporting equipment for small and medium-sized mixing stations: It can serve as the core mainframe of a stationary mixing station, paired with a batching machine and a material silo to form an automated mixing production line.
- Water conservancy infrastructure projects: construction scenarios involving weather-resistant concrete, such as reservoirs, dams, river channel regulation, and farmland water conservancy projects.
The JS series double-horizontal-shaft forced mixer is a professional mixing equipment specifically designed for standardized and large-scale construction projects. Distinct from ordinary drum mixers, the forced mixing process ensures more uniform material mixing, more stable discharge quality, and higher construction efficiency. The entire machine boasts multiple advantages such as wear resistance, high automation, simple operation and maintenance, and wide application scenarios. With a complete range of specifications, it can meet various mixing needs from small and medium-sized projects to batch prefabrication production. The equipment complies with national construction standards, ensuring that the discharge quality meets standards and the operation is safe and stable. It is the core preferred mixing equipment for infrastructure projects, building material production, road and bridge construction, and municipal projects. The manufacturer supports customization of specifications, complete machine selection, and customized service for unit matching.